Thermal Mass Flow Meter
About -
Thermal
mass flow meters, also known as thermal dispersion or immersible mass flow
meters, are used to measure total mass flow rate of a fluid, primarily gases,
flowing through closed conduits. It is a
direct mass flow meter with no moving parts.
Theory of Operation-
A Thermal Mass Flow Meter contains two
temperature sensors for this purpose. One sensor measures the fluid temperature
as a reference. The second sensor is heated and has a constant temperature
differential relative to the first sensor. When the flow of air/gas starts heat
is taken away from the warmer sensor. The amount of heat taken away is having a
direct relation with the mass velocity of the fluid. That is how it is a direct
mass flow meter.
Being a direct mass flow meter, it does not require
any pressure and temperature compensation.
Types-
There are two types of Thermal Mass Flow meters,
1-
Thermal
Dispersion/Immersible Type-
In case of Thermal dispersion or immersible type,
the heat is transferred to the layer of the flowing fluid coming in contact
with the heater surface. The convected heat from the surface of the heating
element is related to point mass velocity of the fluid.
2- Capillary Tube Type-
In second type, i.e. capillary type thermal mass
flow meter, the heat is transferred to bulk of fluid passing through the small
heated capillary tube.
Although the principles of operation of both types
depend on heat convected, both methods are quite different. Thermal dispersion flow meters are commonly used for general
industrial gas flow applications in pipes and ducts and hence are more popular
for such industrial applications. The capillary types are primarily used for
smaller flows of clean gases or liquids in tubes.
Applications-
Thermal mass flow
meter is used in variety of gas flow applications such as-
·
Compressed
air/ Gas Consumption measurement
·
Gas
measurement at very low-pressure flowing conditions
·
Fuel
Gas like CNG consumption measurement and control
·
Automobile
gas engine testing
·
Industrial
oxygen flow measurement and control
·
Furnace
and burner control
·
Biogas
measurement in digester biogas digester systems

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